Road Salt Damage

  • Overuse of salt can cause damage to concrete, steel and the environment. (Photo by Lester Graham)

Each year about 118,000 people are hurt and 1,300 people are killed on
the roads during snowy and icy conditions. So, snowplows hit the
roads, scraping snow and ice off the surface… and spreading
incredible amounts of salt on highways, streets and roads to help keep
them clear. Lester Graham reports there’s some concern about the long-
term effects of all that salt:

Transcript

Each year about 118,000 people are hurt and 1,300 people are killed on
the roads during snowy and icy conditions. So, snowplows hit the
roads, scraping snow and ice off the surface… and spreading
incredible amounts of salt on highways, streets and roads to help keep
them clear. Lester Graham reports there’s some concern about the long-
term effects of all that salt:


This dump truck is getting ready for a load of salt for a coming
winter storm. Salt helps make icy roads safer. It helps prevent
people from slipping and falling on sidewalks. And… it’s pretty
cheap. But there are problems with salt. Salt pollutes and salt
corrodes.


Mark Cornwell has spent a good deal of his career trying to convince
highway crews that there are better ways to keep things safe and reduce
how much salt is dumped on roads and sidewalks:


“Salt basically damages just about everything it comes in contact
with. Salt moves through concrete and attacks structural steel,
bridges, roads, parking structures; it eats the mortar out of bricks
and foundations. It damages limestone, you know, just on and on and
on.”


So, even though salt is cheap, the damage it does costs a lot. It’s a
hidden cost that’s seldom calculated. Imagine the cost of having to
replace a bridge five years early because the structure is weakened by
salt. And then there are your direct costs: trying to keep salt
washed off your vehicle, and still seeing rust attack your car.


Cornwell says there are some cities and road commissioners working to
reduce the amount of salt spread on the roads. But in most places, the
political pressure to get the salt trucks out early, and laying it on
thick to keep drivers happy, outweighs any concerns about trying to
reduce the salt:


“I’m sure the public expects full attention to snow and ice. And they
have absolutely no understanding, however, of what it costs to provide
that.”


Nobody thought a lot about the damage salt was causing until the last
couple of decades. In a few places, the people responsible for keeping
the roads and walkways safe have been trying to reduce the amount of
salt they use and still keep public safety tops on the list of
concerns:


“So, this is our shops. The brine-maker is right here.”


Marvin Petway is showing me some of the tools in his arsenal to reduce
how much salt is used and still keep things safe. He works at the
University of Michigan, where there’s a goal to cut the amount of salt
used in winter in half. What they’ve learned is using innovative ways
of putting down salt can actually help melt snow and ice faster. One
way is to mix it with water to get the chemicals in salt working
a little more quickly:


“Why use 5 pounds of rock salt when you can use 2 gallons of liquid
salt? We’re able to get better coverage, quicker, better cost, and
we’re putting the material that is effective in reducing ice build-up
directly to the area where we don’t want ice located.”


The crews trying to reduce salt use computer assisted spreaders to
measure out only the salt needed, they mix in less corrosive chemicals
that make salt brine more effective, and even just wetting the salt in
dump trucks with chemicals all help to melt snow and ice faster and in
the end use a lot less salt.


Nothing is going to replace salt altogether, but those efforts can add
up to a lot less salt. That means less destruction of infrastructure.


But there are more reasons for reducing salt than the damage to
roadways and parking decks. Salt also damages the environment:


Mark Cornwell first noticed the effects of salt because he was a
horticulturalist. He’d work all spring, summer and fall planting
shrubs, make the grass green, tending beds of flowers. Then the winter
would come:


“Unfortunately what we were doing in six months of winter was
undoing everything we did in the other six months of the year.
If you’re going to get ahead, you’ve got to solve the problem
and in my mind, that was misuse of salt.”


Use too much salt and it kills plants. And it turns out the cost of
using all that cheap salt could be even greater than anyone guessed.
For decades, it’s been assumed that rain washed away most of the salt, but
studies in Ontario find that a lot of the salt doesn’t get washed
away.


Instead, a good deal of it is percolating down into shallow aquifers.
Researchers predict that in the future we’ll start find salt is getting
into the groundwater that supplies many of the wells where we get our
drinking water.


For the Environment Report, this is Lester Graham.

Related Links

Major Dock Corrosion Stumps Officials

  • The Duluth Seaway Port Authority's bulk cargo dock is typical of many in the port. Officials are troubled by corrosion appearing on the docks in the harbor - the steel is corroding much faster than normal. (Photo by Bob Kelleher)

Corrosion is eating away at the steel walls that hold one of the Great Lakes’ busiest harbors together. The corrosion is unlike anything known to be happening in any other Great Lakes port. But other port officials are being encouraged to take a closer look at their own underwater steel. The Great Lakes Radio Consortium’s Bob Kelleher reports:

Transcript

Corrosion is eating away at the steel walls that hold
one of the Great Lakes’ busy harbors together. The
corrosion is unlike anything known to be happening in
any other Great Lakes port. But other port officials
are being encouraged to take a closer look at their own
underwater steel. The Great Lakes Radio Consortium’s
Bob Kelleher reports:


Some kind of corrosion is eating away at the Duluth
Seaway port’s docks. The docks are those long
earth-filled metal rectangles where ships from around
the world tie up to load and unload. Those docks are
lined with sheets of steel, and the steel is rusting
away. Jim Sharrow is the Duluth
Seaway Port Authorities Facilities Manager.


“It’s corroding quickly – much faster than people expect
in fresh water. And our main concern is that we’ll lose
the integrity and the strength of the dock long before
expected, and have to do steel replacement at $1,500 or
more per lineal foot, much earlier than ever would have
been expected.”


Corrosion should be a slow process in Duluth’s cold
fresh water. But, Sharrow says, there’s evidence it’s
been happening remarkably quickly for about thirty years.


“What we seem to see here is corrosion that started in
the mid 1970s. We have steel that’s 100 years olds
that’s about as similarly corroded to steel that is 25
to 30 years old.”


It’s a big problem. There’s about thirteen miles of
steel walls lining docks in the harbor that serves
Duluth, Minnesota and Superior, Wisconsin. There’s half
again as many feet of wooden docks, held together with
steel pins. There’s corrosion on the legs of highway
bridges and the giant
steel ore docks that ship millions of tons of taconite
– a type of iron shipped to steel mills in Gary,
Indiana and Cleveland, Ohio.


“We characterize this as a 100-million dollar problem in
the harbor. It’s a huge problem, and what is so odd
about this is that we only see it happening in the
navigational area of the Duluth-Superior Harbor.”


The harbor links the St Louis River with Lake Superior.
Go a few miles up the river and there’s little corrosion
. So it doesn’t seem like the problem’s there. But, back
in the harbor, at the current rate of corrosion, Sharrow
says, the steel will fail quickly.


“I figure that in about 10 years at the current rate,
we will have to start replacing steel.”


“Particularly marginal operators could decide rather
than repair their docks it would be better for them to
go out of business, and we’re hoping that that isn’t
the case here.”


While the cause is a mystery, there’s no shortage of
theories. It could have something to do with stray
electrical voltage; water acidity; or the kinds of
steel manufactured in recent years. Chad Scott
discovered the corrosion in the late 1990’s. He’s an
engineer and a diver. Scott suspects
a micro-biological connection. He says there might be
something growing in small round pits that form on the
steel.


“We cleaned up the water. That’s the main thing –
that’s one of the main changes that’s happened since
the 70s, is we’ve cleaned up our water. We’ve cleaned
up our harbor, which is a good thing. But, when we
cleaned things up we also induced more dissolved oxygen
and more sunlight can penetrate the water, which tends
to usually promote more growth – more marine
microbiology growth.”


A team of experts met in Duluth in September to share
ideas. They came from the U.S. Navy, The Army Corp of
Engineers, and Ohio State University. And they agreed
there’s something odd going on – possibly related to
microbes or water chemistry. They also recommend that
other Great Lakes ports take a closer look at their
underwater steel. Scott says they at least helped
narrow the focus.


“We have a large laundry list right now. We want to
narrow that down and try to decide what is the real
cause of this corrosion. And these experts, hopefully,
will be able to get us going on the right direction,
so we can start doing testing that will identify the
problem.”


With the experts recommendations in hand, port
officials are now planning a formal study. If they
do figure out the cause, then they’ve got to figure
out how to prevent it. They’re in a race with
something, and right now they don’t even know with
what.


For the Great Lakes Radio Consortium, I’m Bob Kelleher.

Related Links

New Method Assails Exotic Hitchhikers

A new way to prevent rust in the ballast of ships might also prevent many alien aquatic animals from being transported from port to port. The Great Lakes Radio Consortium’s Lester Graham has details:

New Alternative to Road Salt

Snowy, icy roads are a fact of life around the Great Lakes. For years,
de-icing salt has been the weapon of choice to keep roads passable
during the winter months. But the runoff from road salt can pollute
surface and ground water, contaminating wells and causing problems for
fish populations. So researchers have been looking for alternatives.
And now, there’s a new one that looks promising. The Great Lakes Radio
Consortium’s Wendy Nelson reports: