Green Fuel From Green Slime

  • Roger Ruan directs the Center for BioRefining at the University of Minnesota. He's experimenting with algae that grow quickly in the nutrients in wastewater. He says the oil-rich algae are a potential source of biodiesel. (Photo by Stephanie Hemphill)

When people talk about bio-fuels,
they usually mean ethanol from corn or diesel
fuel from soybeans. But there are lots of
possibilities. One of them is algae. Algae
contains a lot of oil. The US Department of
Energy experimented with algae for nearly
twenty years after the oil crisis of the 1970s.
But with fuel prices so high, scientists around
the world are looking at algae again. Stephanie
Hemphill reports one researcher thinks
he’s figured out how to grow lots of algae, fast:

Transcript

When people talk about bio-fuels,
they usually mean ethanol from corn or diesel
fuel from soybeans. But there are lots of
possibilities. One of them is algae. Algae
contains a lot of oil. The US Department of
Energy experimented with algae for nearly
twenty years after the oil crisis of the 1970s.
But with fuel prices so high, scientists around
the world are looking at algae again. Stephanie
Hemphill reports one researcher thinks
he’s figured out how to grow lots of algae, fast:

Roger Ruan has been trying for years to figure out how to turn algae into diesel,
economically. He’s the director of the Center for BioRefining at the University of
Minnesota.

Ruan says there’s no question it can be done; some people are already producing algae
oil. They’re growing it in open ponds. It’s used for pharmaceuticals, food supplements,
and cosmetics.

“Right now, based on an open pond system, per acre per year, you can easily get 5,000
gallons of oil, and soybean would probably give you 50. That’s 100 times difference.”

So algae can be far more efficient at producing diesel fuel than soybeans. But how do
you grow enough algae to make a dent in the nation’s energy demand?

Ruan is turning to an unlikely partner: the local sewage treatment plant.

“Wastewater has lot of nutrients: phosphorus, nitrogen, are all available in wastewater,
and actually you spend lot of money to remove these from wastewater, so if we can kill
two birds with one stone, that would be the best, and that’s what we’re hoping to do.”

(sound of treatment plant)

St. Paul, Minnesota’s sewage treatment plant sits on the bank of the Mississippi River.
The basement of the building where the solids are separated from the liquids is a
brightly lit space. It’s filled with big steel pipes and valves and tanks.

Off to one side, Ruan’s team is setting up a rack of aquariums – the future home of juicy
green algae. When everything is ready, some of the partially-treated waste will be
diverted into the tanks, where it will feed the algae.

The waste is still full of stuff that’s bad for the river, but good for algae.

“It’s got a fair amount of phosphorus, and some ammonia nitrogen that the algae are
going to need.”

Bob Polta is manager of research and development at the treatment plant.

It’s easy to see why he likes this idea: every day the facility has to remove 4 tons of
phosphorus and more than 16 tons of nitrogen from the waste stream.

The algae experiment, if it works, will allow them to do some of that removal in a more
cost-effective way. And this could be the answer to Roger Ruan’s problem of trying to
create enough algae to make enough oil to compete with petroleum diesel.

Polta says there’s a big potential, both for cleaning wastewater and for producing
energy in the same place.

“All the wastewater treatment ponds in the small communities around the state are
essentially using algae to treat wastewater; it’s just that they’re not being harvested. It’s
just that we’re getting two goals together here, and two research groups, one is essentially taking algae and
harvesting the oil and making biodiesel, and the other is using algae as a treatment
scheme, and to see if we can make this thing really fit.”

Polta expects by the end of the year he’ll know more about whether this is a practical
idea.

Roger Ruan says within six-to-ten years someone, somewhere, will be producing diesel
from algae on a commercial scale.

For The Environment Report, I’m Stephanie Hemphill.

Related Links

Investors Wary of Diesel From Coal

  • (Photo courtesy of the US Geological Survey)

The price of gasoline and diesel fuel from
foreign oil is making people think about other ways
to fill up. Lester Graham reports the coal industry
is pushing the idea of making diesel out of coal
from the US:

Transcript

The price of gasoline and diesel fuel from
foreign oil is making people think about other ways
to fill up. Lester Graham reports the coal industry
is pushing the idea of making diesel out of coal
from the US:

The technology to make diesel fuel out of coal has been around for a while. Germany
used it in World War II.

Recently, researchers at Rutgers and the University of North Carolina developed a
more efficient way to convert coal to diesel.

So, what’s stopping coal-to-diesel? Money and risk.

Coal to diesel is feasible – if the price of oil is above $50 a barrel. Oil is around $143 a
barrel right now. So, the money is good.

Phil Gonet is president of the Illinois Coal Association. He says now investors want
some government assistance.

“That guarantees that investors will at least get their money back if OPEC starts to play
around with the world price of oil.”

And make diesel from foreign oil cheaper than diesel from domestic coal.

For The Environment Report, this is Lester Graham.

Related Links

Green Boat Technology

  • The new hybrid speedboat from Frauscher (Photo courtesy of California Chris Craft)

A green technology popular on highways
is now ready for the waterways – just in time for
summer. Only one catch – the world’s first hybrid
recreational boat could put a hole in your wallet.
Tamara Keith reports:

Transcript

A green technology popular on highways
is now ready for the waterways – just in time for
summer. Only one catch – the world’s first hybrid
recreational boat could put a hole in your wallet.
Tamara Keith reports:

The Frauscher hybrid speedboat comes from Austria with a price tag of more
than $100,000.

Ralph Silverman, president of California Chris-Craft, the US importer, admits
it’s the ultimate niche item. But he says he already has several buyers interested
in this green alternative to wasting fuel idling at the dock.

“At low speeds you run the motor completely on electric power so there’s no
fuel burn, no pollution and no noise. And once you get outside your
restricted speed zone, you click over to diesel and run it like a typical boat.”

(boat sounds)

Silverman believes this technology will eventually be applied to lower cost
boats too.

For The Environment Report, I’m Tamara Keith.

Related Links

Better Mileage for Big Rigs

  • Front view of a semi-truck (Photo courtesy of the Federal Highway Administration)

With diesel prices above four dollars a
gallon, truck drivers are looking for ways to reduce
fuel consumption. Lester Graham reports some new
technology might help:

Transcript

With diesel prices above four dollars a
gallon, truck drivers are looking for ways to reduce
fuel consumption. Lester Graham reports some new
technology might help:

Manufacturers have been making trucks more aerodynamic. But, the trailers they haul
are not. In Holland they’ve found a way to reduce the drag caused by turbulence under
and around the trailers.

At the Delft University of Technology, researcher Michel van Tooren says properly
designed side-skirts – those are panels down low on truck trailers – make them more
aerodynamic.

“Of course side-skirts are not something new in the transport world. They are available.
Even McDonald’s has used for a while, trucks with side-skirts. The thing is that this
specific device has an aerodynamic trick on the front that makes it much more efficient.
Yeah, it really seems to work.”

Van Tooren says it cuts fuel use by an average of 7.5%, but some drivers have reported
a 15% savings in fuel.

For The Environment Report, this is Lester Graham.

Related Links

Ethanol Puts Strain on Immigrant Farming

  • Jenny Chang at a farmers' market with her produce. (Photo by Joel Grostephan)

Demand for corn-based ethanol is growing and that’s made farmland more valuable. This
year, American farmers planted 14 million acres more corn than they did last year. Some
small immigrant farmers believe that’s why they’re having a hard time finding land to rent
to grow fresh fruits and vegetables. Joel Grostephan reports:

Transcript

Demand for corn-based ethanol is growing and that’s made farmland more valuable. This
year, American farmers planted 14 million acres more corn than they did last year. Some
small immigrant farmers believe that’s why they’re having a hard time finding land to rent
to grow fresh fruits and vegetables. Joel Grostephan reports:


Jenny Chang doesn’t want to change the government’s policy on ethanol subsidies. She
just wants some good land to raise her vegetables that she sells at the farmer’s market.
When planting time came around this year, she was still looking for a plot to rent. Chang is
Hmong and she came from Laos more than 20 years ago with few job skills. For
the last 7 years, she’s made part of her income from farming on land she rents. In the
past, finding land to rent wasn’t that hard. But, Chang says through her daughter who
interprets for her, this year was different:


“She said that this year, we couldn’t find land, that’s why we got stuck with this bad area.
She’s really sad.”


With corn selling for double what it did last year, land values are going up. That means
rent is going up. And the 300 Hmong farmers in this area are having a hard time finding
land they can afford.


Kent Olson is an economics professor at the University of Minnesota. He says he thinks
land scarcity is due to higher demand for ethanol:


“Your ethanol may have started the ball rolling, and created higher prices for corn, which
pushed corn onto other land from other crops but that’s pushed soybean prices up. So we
are seeing higher rent from a couple different directions.”


In theory, ethanol from corn is supposed to be good for the environment. It burns cleaner
and means less reliance on foreign oil.


But… conventional corn farmers rely on fossil fuel-based fertilizers and chemical
pesticides. By the time their diesel-powered tractors plant the corn, combines harvest it,
trucks transport it and ethanol distillery plants cook it, the energy gain from corn ethanol
is marginal.


The Hmong farm differently. Most don’t use fossil fuel-based fertilizers or pesticides.
Instead, they do a lot of hand weeding, and put in long days. Jenny Chang fertilizes her
tomatoes with chicken manure. Chang’s daughter, who is also named Jenny Chang, says
many older Hmong farmers are suspicious of chemicals:


“They like gardening the way they used to back in old Laos. They don’t really know what
insecticides and pesticides are, or how to use it so that’s why they just don’t use it. And a lot of
people are afraid of cancer, so they just like to grow things organically because they eat it
themselves.”


And researchers say growing food this way seems more environmentally friendly than
growing corn for ethanol.


Bill Moseley is a professor at Macalester College in St. Paul. He studies the
environmental effects of agriculture:


“Conventional corn production is displacing, in this particular case, a form of
agriculture that is more environmentally sound in terms of it’s using fewer fossil
fuel imports, and it’s producing crops for the local market, it’s particularly ironic in
this instance.”


Government officials don’t think increased corn production for ethanol is the problem.
Perry Aasness works with the U.S. Department of Agriculture’s Farm Service Agency. When he learned the Hmong farmers were having a hard time finding land to rent, his
agency helped them. But Aasness believes corn production for ethanol is NOT the cause
of the land shortage:


“Well, at least in Minnesota I think it’s very, very minimal. I think the real issue that I
have seen in Minnesota is that the Hmong farmers, the Hmong community is primarily
based in the Twin Cities metro area. They have to go further out to get land — a lot
of it I think is just due to urban sprawl.”


For many people in the Minneapolis-St. Paul area, the Hmong are the face of agriculture
at farmers markets. But since no government agency keeps track of their numbers, it’s
hard to know if their tradition of raising crops on small plots of rented land is going well,
or if ethanol and high corn prices are actually putting their small businesses in danger of.


For the Environment report, I’m Joel Grostephan.

Related Links

Cleaner Diesel Fuel at the Pumps

A cleaner-burning diesel fuel is now available at many more gas stations around the US. Chuck Quirmbach reports:

Transcript

A cleaner-burning diesel fuel is now available at many more gas stations around the US. Chuck Quirmbach reports:


The fuel has much less sulfur than conventional diesel. The US Environmental Protection Agency says as more trucks, buses, and cars with diesel engines switch to the low sulfur fuel, there should be major improvements in air quality. The fuel is expected to cost a few cents more per gallon, and some truckers predict slightly reduce engine performance. But independent trucker Odell Hawkins of Chicago says he hopes the environment will benefit.


“I’m sure they know what they’re doing to try and take a lot of the emissions out of the air.”


Come January, heavy duty trucks will have to meet tougher pollution limits. Some vehicle manufacturers are making a new generation of diesel engines to help achieve that goal and take advantage of the low sulfur diesel fuel.


For the Environment Report, I’m Chuck Quirmbach.

Related Links

Farmers Hit by Rising Gas Prices

Rising energy prices for natural gas have been hurting homeowners. Now, economists say 2006 is going to be a rough year for farmers as well. The Great Lakes Radio Consortium’s Erin Toner explains:

Transcript

Rising energy prices for natural gas have been hurting homeowners. Now, economists say 2006
is going to be a rough year for farmers as well. The Great Lakes Radio Consortium’s Erin Toner
explains:


At the American Farm Bureau’s annual convention, agriculture economists predicted a 10 percent
drop in farmers’ income this year. Rising energy prices can affect a farmer’s ability to borrow
money, and they make nearly everything on a farm more expensive – fertilizer, fuel for
machinery and irrigation.


Keith Collins is chief economist for the USDA.


“As we look out to 2006, the general forecasts are for slightly higher diesel prices and for higher
natural gas prices which is the main component in nitrogen fertilizer, the most important fertilizer
that farmers use.”


Collins says to address the problem, the USDA is targeting grants and loans to energy production
and conservation projects in rural areas. The agency is also developing tools for producers to
evaluate and improve energy efficiency on their farms.


For the GLRC, I’m Erin Toner.

Related Links

Us and Canada Partner to Reduce Fuel Waste

The U.S. Environmental Protection Agency has joined up with Natural Resources Canada. The two agencies are forming an initiative to help truckers save fuel. The Great Lakes Radio Consortium’s Jerome Vaughn has
more:

Transcript

The U.S. Environmental Protection Agency has joined up with Natural
Resources Canada. The two agencies are forming an initiative to help truckers save fuel.
The Great Lakes Radio Consortium’s Jerome Vaughn has more:


Officials from both sides of the border gathered near the Ambassador
Bridge in Detroit to sign a memorandum of understanding.


The new partnership brings together fuel-saving technologies developed in the EPA’s Smart Way Transport Program with driver education and training programs from Natural Resources Canada.


EPA officials say the voluntary program could save up to 440 million gallons of fuel each year in addition to eliminating 5 million tons of carbon dioxide. Suzanne Rudzinski is with the EPA.


“What we’re really trying to do is something that I think is a
win-win for both business and the environment. By adopting the
programs, we’re trying to reduce fuel usage. Idling alone can
save a billion gallons a year in diesel, just from idling trucks.”


The EPA estimates there are thirteen million truck border crossings between
the U.S. and Canada each year.


For the GLRC, I’m Jerome Vaughn in Detroit.

Related Links

Capturing Wasted Methane From Landfills

  • A landfill is full of things people don't consider useful anymore. One group begs to differ. (Photo by Roberto Burgos S.)

The landfill is often seen as the end of the line… the burial ground of our trash. But one company says there’s still something to gain from that buried garbage. It’s planning to build a new plant to retrieve one final product from all of our trash. The Great Lakes Radio Consortium’s Karen Kasler has the story:

Transcript

The landfill is often seen as the end of the line… the burial ground of our
trash. But one company says there’s still something to gain from that buried
garbage. It’s planning to build a new plant to retrieve one final product from
all of our trash. The Great Lakes Radio Consortium’s Karen Kasler has the
story:


You probably don’t think of landfills as “green.” But Steve Wilburn does.
Wilburn is the president of FirmGreen. He says he knows different ways to
turn byproducts of landfills into useful energy.


First, capture the methane that’s produced when all that garbage stews
underground. Second, use it as fuel to generate electricity. Third, turn it into compressed gas for trucks. And finally, mix
it with soybean oil to make soy diesel.


Steve Wilburn says it’s an ambitious project.


“This is the first of its kind in the world. The Green Energy Center concept is
something I came up with about four years ago, and as we explored for ways to
implement it, we needed a centerpiece, a technology that was missing, and that
was to clean up the landfill gas in a very cost-effective way.”


FirmGreen is building what it calls its Green Energy Center right next to the
landfill in Columbus, Ohio. Mike Long is with the Solid Waste Authority of Central Ohio – SWACO for short. Long says right
now, there’s no practical use for the methane and carbon dioxide produced by the rotting garbage in the landfill.


“Currently, SWACO’s control technology is to have a flare where we burn off the
gases to keep it from getting up into the atmosphere. But the new technology,
we will take that gas and make it into energy and consumer products rather than
just simply burning it and exhausting it.”


Instead of burning those landfill gases, they’ll be redirected a small
electric generator operated by FirmGreen. The electricity will be sold back to
SWACO to power its main office and its fleet garage. That’ll start in just a
few months.


Later, FirmGreen will convert methane into compressed natural gas. That will
be used to fuel SWACO’s vehicles, which could save the waste authority an
estimated 100 thousand dollars a year.


FirmGreen’s President, Steve Wilburn says the final part of the project is the
real profit maker for his company: turning methanol into biodiesel.


“When we create
methanol, we then have the bridge to the hydrogen economy because ethanol is an
excellent hydrogen carrier. It’s also used in the manufacture and production of
biodiesel. Ohio is a large soybean producing state. So we’ll take our green
methanol and we’ll blend that with the soy oil and we’re going to create
biodiesel.”


When the FirmGreen biodiesel processing facility is up and running, it will
need 69 thousand acres of soybeans to produce 10 million gallons of biodiesel
annually. FirmGreen already has a contract with Mitsubishi Gas Chemical
Company to provide 6 million gallons of biodiesel a year. FirmGreen also hopes
to interest the growing hydrogen fuel cell industry.


“Biofuels” have their critics, who are concerned that it takes as much energy
or more energy to create biofuels than they produce. Mike Long at SWACO says
he’s heard that before, but it doesn’t apply to this project.


“The
energy is already here, and is being flared off right now at our landfill. There’s no recovery of the energy, no beneficial
use. So for those who argue that this process would be a consumer of energy, it’s not a net consumer, and right now, we’re wasting energy.”


Long and Wilburn point to statistics from the U.S. EPA. They says the data show
the Green Energy Center will have the same effect as reducing oil consumption by
more than twenty thousand barrels a year. They say that’s like taking 2,000 cars off the road.


Sam Spofforth is with the Central Ohio Clean Fuels Coalition. He says even
when factoring in the fuel used by trucks transporting the methanol to the
remote biodiesel processing facilities, the project still looks green to him.


“In terms of biodiesel, it’s about three point two energy units out for every one energy
unit in. What is even more exciting about this project – methane
gas is about twenty times as potent as a greenhouse gas as carbon dioxide. So the
fact that they’re using methane that would otherwise be vented into the air
makes the net emissions of those greenhouse gas even more positive.”


The Green Energy Center in Ohio is the first in the nation, but a second one
is planned to be built near Saint Louis, Missouri. With giant landfills venting
off methane in places around the country, if these two make money, it’s a
pretty sure bet others will be built in the near future.


For the GLRC, I’m Karen Kasler.

Related Links

More Efficient Bio-Based Fuel?

  • Researchers have found what they believe is a more energy-efficient way to produce bio-fuel. (Photo by John Davis)

Researchers continue to look for a more energy-efficient alternative to ethanol. A team of Midwest engineers is having some success with turning plants into an additive for diesel fuel. The Great Lakes Radio Consortium’s Chuck Quirmbach
reports:

Transcript

Researchers continue to look for a more energy-efficient alternative to ethanol. A team of Midwest engineers is having some success with turning plants into an additive for diesel fuel. The Great Lakes Radio Consortium’s Chuck Quirmbach reports:


Researchers at the University of Wisconsin in Madison are taking the carbohydrates found in corn and other plant matter and putting them into what they call a “four-phase reactor.” Out comes a sulphur-free liquid suitable to be an additive in diesel transportation fuel.


Much attention has been paid to processing corn into ethanol, but Wisconsin professor John Dumesic says he and his colleagues have a more energy-efficient system.


“To make ethanol from an energy point of view, it takes one unit to make one unit. If you look at our process, in a very preliminary sense, then for every one unit you put in, you get two units out.”


Dumesic says the carbohydrate-based diesel fuel additive could be ready for consumer use within a few years. His research is published in a recent issue of the journal Science.


For the GLRC, I’m Chuck Quirmbach.

Related Links