Old Tires Hit the Gridiron

Great Lakes residents use more than two million tires a year, and many of them end up in a landfill. But one Illinois school has found an unusual way to use some of those tires. The Great Lakes Radio Consortium’s Chris Lehman has more:

Transcript

Great Lakes residents use more than two million tires a year, and many of them end up in a landfill. But one Illinois school has found an unusual way to use some of those tires. And they’re saving on hospital costs as well. The Great Lakes Radio Consortium’s Chris Lehman has more.


(natural sound football practice, fade under quickly)


From beer cans to soda bottles, there are plenty of items that can be recycled at a typical football game. But at the 31-thousand seat Huskie Stadium at Northern Illinois University in DeKalb, Illinois, what is perhaps the largest recycling effort is in the field itself. More than 18-thousand ground-up tires are underneath the new surface of the playing field . . .mixed with sand; they provide a soft but durable base for all types of athletic events. The fake grass on top is similar to Astroturf, but project manager Norm Jenkins says this surface is better. He says the most important advantage is safety.


“It’s well documented over the last few years since these fields have been installed that the injury frequency goes way down in terms of ankle and knee injuries on this surface as opposed to the old Astroturf carpet. So it really simulates grass in that way. The other big advantage to this in our judgment is the appearance. Because really, as you sit in the stands at a Huskie football game–and even from the sidelines when you stand on that stuff–you’re convinced that the surface is grass. It looks, it appears just like a pristine grass playing surface”


The artificial turf at NIU is a brand called Field Turf. Jim Petrucelli is Vice-President of Turf USA, a Pittsburgh-based distributor of Field Turf. He says the scrap tires for the product are first washed with a high-pressure cleaning system similar to a car wash. But the tires aren’t run through grinder blades. That process is called ambient grinding because it takes place at room temperature. It tends to produce longer, rougher particles.


Instead, Petrucelli says the company cryogenically freezes the tires to temperatures below negative 80 degrees Fahrenheit.


“And then they drop them onto a hammer-mill. And the hammer-mill shatters them into pieces. And those pieces tend to have much flatter sides on them . . . that works much better in our system to prevent the rubber from migrating through the sand that it’s mixed with.”


Field Turf is used at several universities in the Great Lakes region, including the University of Cincinnati, Bucknell University in Pennsylvania, and at a University of Michigan field house. It’s also in use at dozens of high schools and public recreation facilities across the region, and has been installed in places as far away as Botswana and New Zealand.


Petrucelli says that at more than eight dollars a square foot, Field Turf is the Cadillac of artificial turf products. At Northern Illinois University, nearly one-third of the cost of installing the Field Turf was recovered through a variety of money-saving measures. The largest of these was a 200-thousand dollar grant from the Illinois Department of Commerce and Community Affairs. The money was awarded to the school for its use of the tires, which came from a salvage yard near Chicago. Robert Albanese is NIU’s Associate Vice President of Finance and Facilities.


“Every time you purchase a new tire there’s a fee that goes along with it. It goes to this fund for recycling the tires. And this process will only work, is if we use those recycled materials on the other end. And this is probably one of the bigger uses for recycled rubber that we’ve seen in the state of Illinois.”


NIU Director of Recycling Mary Crocker says the use of old tires in the Field Turf project wasn’t just about saving money.


“We’re interested in keeping the tires out the landfills. So this is probably the most comprehensive recycling program that you can find, where virtually everything has to do with recycling.”


(More football sound under)


The old Astroturf, which was removed to make way for the Field Turf, was also recycled. The university sold it for use as a soccer field overseas, earning an additional 29 thousand dollars for the school. For the Great Lakes Radio Consortium, I’m Chris Lehman.

Obsolete Computers Piling Up

The growth of computer technology makes our lives easier in
many ways. But there’s one big drawback: as the technology improves,
you have to update your system frequently. Now some environmentalists
are becoming concerned about the pollution caused by discarded
computers. The Great Lakes Radio Consortium’s Wendy Nelson reports:

Dump Generates Creative Power Solution

Methane is one of the main by-products of landfills. It’s also a
fuel, which can be used to create electricity. In 1978, the federal
government began requiring utilities to buy this methane-generated
power. But as energy prices dropped, methane producers found their
profits disappeared as well. As the Great Lakes Radio Consortium’s
Karen Kelly reports, they’re looking for new alternatives:

Transcript

Methane is one of the main by-products of landfills. It’s also a fuel, which can be used to create

electricity. In 1978, the federal government began requiring utilities to buy this

methane-generated power. But as energy prices dropped, methane producers found their profits

disappeared as well. As the Great Lakes Radio Consortium’s Karen Kelly reports, they’re looking

for new alternatives:


(sound of blower)


Frank Lavadera stands proudly next to a small, green pipe sticking out of the ground. It’s

attached to a fan, which is sucking methane gas out of this landfill in Saratoga Springs, New

York.


“It pulls the gas from the landfill to this particular point and pushes it across the street to

where the engine system is, to where it’s used.”


(sound of skating)


Where it’s used in the town’s skating rink. The landfill produces enough methane to provide

eighty-five percent of the rink’s electricity. The methane is pumped into a generator. That

produces the power that freezes the ice, keeps the rink lit, and heats the water for the showers.

Lavadera designed the project. He’s an engineer at Cluf, Harbor and Associates in nearby Albany.

He was originally hired to close the city’s landfill, which is filled with horse manure from the

nearby racetrack.


“One of the things we found was that this particular landfill had a tremendous amount of methane

gas, above and beyond what would normally be expected. And as a result, we needed to collect this

methane as opposed to just passively venting gas into the atmosphere. But simultaneously, the city

constructed this ice skating rink, and it was very natural connection that we’d match the two up

together to utilize the gas.”


The city is now saving fifty-thousand dollars a year in utility costs. At one time, they probably

would have sold the electricity to a power company and made a profit. Utilities are required to

buy methane-generated electricity from landfills at the same price it costs the utility to make

it. The problem is, the overall price of producing electricity has dropped drastically. In New

York State, it’s gone from six cents per kilowatt-hour in the 1980’s to about two cents today.


Shelley Cohen is head of the EPA’s methane outreach program.


“Utility prices in many states are still very cheap and they’re not able to offer prices for the

landfill gas that make it economical to develop a project. That being said, the landfill and the

landfill developer generally look for other options for developing gas projects.”


Cohen knows about eighty landfills in the U.S. that have found other ways to recycle their

methane. Many simply use it themselves to heat their buildings and run generators. Others sell it

to neighbors. There are asphalt and paper companies that use methane to run their boilers. And in

Canada, the methane from one landfill heats four greenhouses. Cohen says these projects are making

good use of one of the most potent greenhouse gases.


“The environmental benefits are tremendous. Because you’re capturing the methane from the

landfill. You’re reducing those emissions from the landfill and then you’re somehow utilizing it,

which means you’re also offsetting the need to use other forms of polluting energy, such as coal.

So it has this double environmental benefit.”


But Frank Lavadera says landfills still shy away from these projects. For one, they have to build

a system to convert the methane to electricity. In Saratoga Springs, that cost more than a million

dollars. And two, the farther the methane has to travel, the more expensive it’ll be. So, they

need to have a willing neighbor.


“That’s what made this project work very well, is we had the ice skating rink directly across the

street from the landfill. That probably is what will drive methane gas projects in the future as

time goes on, is matching up landfills with high users that might be close by so they could

effectively utilize the electricity.”


There’s another possibility on the horizon. Environmental groups are pushing for a federal tax

credit to make it easier for landfills to produce electricity. John Skinner is president of the

Solid Waste Association of North America.


“Our proposal is for a federal tax credit for landfills that use the methane gas as a fuel and

that will adjust the economics so that it’s economically feasible to do so. There’s probably

another 250 to 300 that would come on-line that won’t come on-line otherwise.”


Skinner says a previous tax credit helped create more than two-hundred new projects. But it

expired two years ago. The current proposal is expected to come to a vote in the House sometime

next year.


(sound of skating)


Meanwhile, the more creative landfill owners are forging ahead. They have to find a way to get rid

of their methane. But rather than seeing it as a waste product, they view it as a resource. Now,

they just have to find someone who’s willing to use it.


For the Great Lakes Radio Consortium, I’m Karen Kelly in Saratoga Springs, New York.

Big City Recycling Faces Challenges

The recycling programs in big cities often are not as successful as
their suburban neighbors. The Great Lakes Radio Consortium’s Lester
Graham reports… some recycling advocates believe big cities can have
better recycling programs if they make recycling a higher priority:

Riders Pay With Recyclables

The city of Seymour, Indiana had two problems: it’s low-income residents
needed public transportation, and like most cities across the nation, it
needed to reduce the amount of waste heading to landfills. Working with
state and federal government agencies, the city solved both problems,
with one solution never before tried in any U-S city: a public bus that
accepts recyclables as fare. The Great Lakes Radio Consortium’s Janet
Babin reports:

‘Waste-To-Energy’ Facilities Are No Answer

Garbage incinerators are making a comeback as de-regulation
of the energy sector is providing new opportunities for electricity
producers. As The Great Lakes Radio Consortium commentator Suzanne
Elston points out, this trend may be taking us out of the frying pan
and into the fire:

Landfill Bioremediation Shows Promise

A new method for dealing with old landfills may mean good news
for the environment… and for local governments’ bottom lines. The Great
Lakes Radio Consortium’s John Roberts reports:

Recycling the Car

Each year nearly 50-million new cars get produced worldwide. And
because it’s home to the Big 3 automakers…the Great Lakes region
accounts for a third of those vehicles. But with all of these new
models coming on the market, what happens to the ones that are ready for
the junk yard? Believe it or not, most of them get recycled. The Great
Lakes Radio Consortium’s Bill Poorman has more:

God Bless Michigan

Throughout North America, municipalities are struggling to find ways to
dispose of their trash. But as the Great Lakes Radio Consortium
commentator Suzanne Elston has discovered, there is one state that’s
actually welcoming its neighbors’ garbage:

Second Best

There’s something enchanting about the crisp feel of a brand new shirt
or the scent of a book that’s never been read. In our preference for
what’s new, Americans toss about 116-million tons of what’s old into
landfills each year. But commentator Julia King suspects that if we
took the time to look (and listen), we’d find that it’s not only the
shiny and new that’s worth keeping: