Recycling Your Ride

  • Bassam Jody of Argonne National Laboratory is helping develop novel ways of sorting and cleaning shredder residue left over from cars, construction debris, and major household appliances. (Photo by Shawn Allee)

We’ve all heard over and over again
about that government program ‘Cash
for Clunkers.’ It’s got drivers
thinking about what exactly happens
to dead cars, regardless of how they
die. Shawn Allee looks at
how car recycling works and who’s
trying to improve it:

Transcript

We’ve all heard over and over again about that government program ‘Cash for Clunkers.’ It’s got drivers thinking about what exactly happens to dead cars, regardless of how they die. Shawn Allee looks at how car recycling works and who’s trying to improve it:

You might not think about it this way, but your car just might be the biggest thing you own that gets recycled.

I mean, someday you’re going to junk it, or maybe some future owner will. Anyway, I’m out in front of a car shop in my neighborhood, and with the health of cars in mind, I thought I’d ask some people around here, percentage-wise, just how much of a junked car gets recycled?

“I would say maybe, like, 5% of the car.”

“I’ll say, 20% – 30% probably, of a car.”

“I guess the recycled one could be 30% of the car.”

“I guess, like, 50%.”

“About 70%.”
++

In my little unscientific survey here, it turns out that most people are giving a pretty low estimate of how much of a junked car ends up being recycled.

The auto industry and the federal environmental protection agency say about 80% of the junked car gets recycled. The rest heads to landfills. That sounds pretty good, but that means we bury about five million tons of junked car pieces each year.

To understand why they can’t recycle even more of the car, I’m going to talk with Jim Watson.

He runs ABC Auto Wreckers in a suburb just south of Chicago.

“We don’t want to landfill anything. The objective is to take the vehicle, process it and have all the parts be used.”

Watson shows me his shop where he pulls parts for the used market. A dozen workers lift hoods, twist tires, and pull out stuff I don’t even recognize. It’s like an assembly line in reverse.

“They do an analysis and inventory each of the parts of the car that have a probability of sale and then they harvest or pull those parts off the car.”

Watson and some of the bigger auto wreckers have parts-scrapping down to a science, but it’s expensive to keep pulling parts and keep space open for scrap yards.

Eventually, Watson’s pulls off everything usefull and he’ll send it to a car shredder.

“A machine that beats it apart and shreds the car into small fist-sized or hand-sized components.”

Recyclers can pull out big shreds of steel and aluminum, but about 20% of the car is left-over. This shredder residue gets tossed into landfills. But scientists are thinking about how to recycle this shredded mess.

One works at a lab at Argonne National Laboratory near Chicago.

“This is what shredder residue looks like.”

Dr. Bassam Jody reaches into a cardboard box and scoops a jumble of car seat foam, metal cable, wood, and shards of plastic.

Jody says shredder residue is a recycler’s nightmare.

“Maybe there are more than twenty different kinds of plastics. I tell you, plastics are generally incompatible, they don’t like each other and they don’t work together very well.”

Jody is developing machines to safely clean and separate all this stuff. It’s tough science.

Jody: “The more things you have in the mixture, the harder it is to separate. The trick is, you have to do it economically, and to produce materials that can be used in value-added products.”

Allee: “What can you make out of them?”

Jody: “Car parts. For example, this is a seating column cover.”

Jody says he gets a kick out of his work. He might just squeeze a bit more good out of our cars.

For The Environment Report, I’m Shawn Allee.

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Turning Clunkers Into New Cars

  • The scrap heap - what's left of hundreds of cars and other metal waste after they go through a shredder. (Photo by Tamara Keith)

All those clunkers are working their
way toward the final melt-down at
a steel mill. Lester Graham reports
you’ll see the steel from those clunkers
again:

Transcript

All those clunkers are working their
way toward the final melt-down at
a steel mill. Lester Graham reports
you’ll see the steel from those clunkers
again:

The steel from those clunkers from the “Cash for Clunkers” program will eventually be melted down and used again.

Bill Heenan is the President of the Steel Recycling Institute. He says it’ll be a few months before that scrap gets recycled.

“It takes some time for that old automobile, the clunker in this particular case, to work its way through the dismantling system and then through the shredding system and eventually to the steel mill.”

Scrap yards can remove things such as fenders or hubcaps for used parts, but what’s left – including the engines – goes to the shredder.

Bill Heenan says those 700,000 clunkers won’t mean a glut of scrap steel.

“Let’s say there’s a ton of steel in each one, you’ve got 700,000 tons. That seems like a lot. But in a given year, we recycle 80-million tons.”

That 80-million tons of scrap is melted down and becomes the bulk of new steel products in the U.S., including new cars.

For The Environment Report, I’m Lester Graham.

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Searching for E-Waste Solutions

  • Many people do not know what to do with old computers and equipment, so they end up in the trash.

If you bought a new computer over the holidays, there are plenty of places to drop off your household’s old computer. But to prevent more of the old monitors, laptops and other items from winding up in landfills, some Midwest states are looking to make sure computer makers get involved in recycling their products. One of the few manufacturers that already helps re-use old computer parts is Texas-based Dell, Incorporated. The Great Lakes Radio Consortium’s Chuck Quirmbach went to a Dell-sponsored recycling center and has this
report:

Transcript

If you bought a new computer over the holidays, there are plenty of
places to drop off your household’s old computer, but to prevent more
of the old monitors, laptops and other items from winding up in
landfills, some Midwest states are looking to make sure computer
makers get involved in recycling their products. One of the few
manufacturers that already helps re-use old computer parts is
Texas-based Dell, Incorporated. The Great Lakes Radio Consortium’s
Chuck Quirmbach went to a Dell-sponsored recycling center and has this
report:


About a year ago, Dell helped set up and publicize a computer
recycling plant at a Goodwill Industries facility in Dell’s home city
of Austin.


(Sound of clunking)


Goodwill employees and volunteers sort through the hundreds of
boxes of computers and computer parts that are dropped off – at no
charge to the consumer – at the site. Newer computers are set aside
for repairs, and hard drive memories are erased. Older computers go
to a bench where workers like Paul take apart (or demanufacture)
them.


“I’m taking apart all the useable parts. Motherboard, power sources,
cards, ports, metal goes into bins, plastic goes into bins for
recycling and what not.”


(Sound of ambience switch)


Goodwill sells the reusable parts at its retail store elsewhere in the
building. Used LCD monitors, for example, go for as low as twenty
dollars.


Manager Christine Banks says some of the equipment is under
a 30-day Goodwill warranty. Other parts can be exchanged if the
customer isn’t satisfied. Banks says Goodwill is happy this computer-
recycling program makes a profit.


“Our operation does. However, there are 7 or 8 other Goodwills
throughout the country that do this that barely break even. We’re just
fortunate we have higher tech donations, a pool of employees with
more technology, it’s very tricky.”


Some states charge high disposal costs for unwanted computer parts,
which can contain potentially harmful chemicals. Those high costs can
make it difficult for a recycling program to get off the ground, but
environmental groups say the fast-growing pile of circuit boards,
monitors, and plastic parts can leach poisons like lead, mercury, and
cadmium into the environment.


They say small-scale projects like the one in Austin have to be part of a
broader effort to keep electronic waste out of the nation’s landfills. That
effort could include government mandates forcing manufacturers to
safely dispose of old products.


Robin Schneider is with the Austin office of the National Computer
Takeback Campaign.


“So, to really deal with the environmental problems of millions of
pounds of toxins, we’re gonna need something bigger than this. This is a
piece of it…and gonna need lot of pieces of it.”


Schneider says she’s encouraged that some Midwest states are
looking into manufacturer takeback programs. She acknowledges that
recycling may drive up the cost of new computers, but she also says
manufacturers may start redesigning computers so that it’s more
profitable for the companies to take them back.


For the GLRC, I’m Chuck Quirmbach.

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