Recycling Your Ride

  • Bassam Jody of Argonne National Laboratory is helping develop novel ways of sorting and cleaning shredder residue left over from cars, construction debris, and major household appliances. (Photo by Shawn Allee)

We’ve all heard over and over again
about that government program ‘Cash
for Clunkers.’ It’s got drivers
thinking about what exactly happens
to dead cars, regardless of how they
die. Shawn Allee looks at
how car recycling works and who’s
trying to improve it:

Transcript

We’ve all heard over and over again about that government program ‘Cash for Clunkers.’ It’s got drivers thinking about what exactly happens to dead cars, regardless of how they die. Shawn Allee looks at how car recycling works and who’s trying to improve it:

You might not think about it this way, but your car just might be the biggest thing you own that gets recycled.

I mean, someday you’re going to junk it, or maybe some future owner will. Anyway, I’m out in front of a car shop in my neighborhood, and with the health of cars in mind, I thought I’d ask some people around here, percentage-wise, just how much of a junked car gets recycled?

“I would say maybe, like, 5% of the car.”

“I’ll say, 20% – 30% probably, of a car.”

“I guess the recycled one could be 30% of the car.”

“I guess, like, 50%.”

“About 70%.”
++

In my little unscientific survey here, it turns out that most people are giving a pretty low estimate of how much of a junked car ends up being recycled.

The auto industry and the federal environmental protection agency say about 80% of the junked car gets recycled. The rest heads to landfills. That sounds pretty good, but that means we bury about five million tons of junked car pieces each year.

To understand why they can’t recycle even more of the car, I’m going to talk with Jim Watson.

He runs ABC Auto Wreckers in a suburb just south of Chicago.

“We don’t want to landfill anything. The objective is to take the vehicle, process it and have all the parts be used.”

Watson shows me his shop where he pulls parts for the used market. A dozen workers lift hoods, twist tires, and pull out stuff I don’t even recognize. It’s like an assembly line in reverse.

“They do an analysis and inventory each of the parts of the car that have a probability of sale and then they harvest or pull those parts off the car.”

Watson and some of the bigger auto wreckers have parts-scrapping down to a science, but it’s expensive to keep pulling parts and keep space open for scrap yards.

Eventually, Watson’s pulls off everything usefull and he’ll send it to a car shredder.

“A machine that beats it apart and shreds the car into small fist-sized or hand-sized components.”

Recyclers can pull out big shreds of steel and aluminum, but about 20% of the car is left-over. This shredder residue gets tossed into landfills. But scientists are thinking about how to recycle this shredded mess.

One works at a lab at Argonne National Laboratory near Chicago.

“This is what shredder residue looks like.”

Dr. Bassam Jody reaches into a cardboard box and scoops a jumble of car seat foam, metal cable, wood, and shards of plastic.

Jody says shredder residue is a recycler’s nightmare.

“Maybe there are more than twenty different kinds of plastics. I tell you, plastics are generally incompatible, they don’t like each other and they don’t work together very well.”

Jody is developing machines to safely clean and separate all this stuff. It’s tough science.

Jody: “The more things you have in the mixture, the harder it is to separate. The trick is, you have to do it economically, and to produce materials that can be used in value-added products.”

Allee: “What can you make out of them?”

Jody: “Car parts. For example, this is a seating column cover.”

Jody says he gets a kick out of his work. He might just squeeze a bit more good out of our cars.

For The Environment Report, I’m Shawn Allee.

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Turning Clunkers Into New Cars

  • The scrap heap - what's left of hundreds of cars and other metal waste after they go through a shredder. (Photo by Tamara Keith)

All those clunkers are working their
way toward the final melt-down at
a steel mill. Lester Graham reports
you’ll see the steel from those clunkers
again:

Transcript

All those clunkers are working their
way toward the final melt-down at
a steel mill. Lester Graham reports
you’ll see the steel from those clunkers
again:

The steel from those clunkers from the “Cash for Clunkers” program will eventually be melted down and used again.

Bill Heenan is the President of the Steel Recycling Institute. He says it’ll be a few months before that scrap gets recycled.

“It takes some time for that old automobile, the clunker in this particular case, to work its way through the dismantling system and then through the shredding system and eventually to the steel mill.”

Scrap yards can remove things such as fenders or hubcaps for used parts, but what’s left – including the engines – goes to the shredder.

Bill Heenan says those 700,000 clunkers won’t mean a glut of scrap steel.

“Let’s say there’s a ton of steel in each one, you’ve got 700,000 tons. That seems like a lot. But in a given year, we recycle 80-million tons.”

That 80-million tons of scrap is melted down and becomes the bulk of new steel products in the U.S., including new cars.

For The Environment Report, I’m Lester Graham.

Related Links

Old LCD Screens Used for Medical Treatment

  • One research team recovered polyvinyl alcohol from the computer screens, which can be used in medicine (Photo courtesy of the National Cancer Institute)

Some researchers want to recycle
a chemical in computer screens to
use it for a medical treatment.
Shawn Allee reports:

Transcript

Some researchers want to recycle
a chemical in computer screens to
use it for a medical treatment.
Shawn Allee reports:

Most LCD computer screens contain toxic mercury. The European Union will soon mandate those screens be recycled rather than thrown away.

There are other metals and chemicals in the LCD screens that are not dangerous.

Dr. Avtar Matharu is with Britain’s University of York.

His research team recovered polyvinyl alcohol from the computer screens.

It’s used in spongy pads that deliver medicine.

“We can take out Polyvinyl alcohol from the front and back of an LCD screen. We can take what effectively would be a waste resource and potentially use it in a medical application.”

Matharu says getting polyvinyl alcohol out of LCD screens is expensive compared to making it from crude oil, but he says it could be another reason to recycle rather than throw them into a landfill.

For The Environment Report, I’m Shawn Allee.

Related Links

From Coffins to Couches

  • Vidal Herrera recycles coffins, turning them into couches (Photo courtesy of coffincouches.com)

One entrepreneur is testing the limits
of recycling, by turning unused coffins into
furniture. Rebecca Williams has more:

Transcript

One entrepreneur is testing the limits
of recycling, by turning unused coffins into
furniture. Rebecca Williams has more:

Vidal Herrera used to be a crime scene investigator in Los Angeles. After
he retired he started a business renting out props for shows like the CSI
series.

One of his showbiz clients wanted a creepy couch made out of a coffin. And
so, a business was born.

Herrera says coffins that can’t be sold are usually thrown away. So he
approached funeral directors with the idea of recycling them instead.

He says he removes the insides, adds legs, and puts in cushions to make
a couch. He says he’s gotten a lot of positive responses.

“The Goth people and bikers in tattoos – they really like that stuff. In fact, they
made suggestions- why don’t we make beds, love seats,
file cabinets.”

Coffin couches cost 3,500 dollars a piece. But people are buying them.
Herrera says he’s sold four, with 62 more on order.

For The Environment Report, I’m Rebecca Williams.

Related Links