Businesses Save Money by Reducing Waste

  • The lot that started Baldassari's quest to eliminate waste from his business. (Photo by Nancy Paladino of The Taylor Companies)

When you’re in the business of making things, you can wind
up with a lot of waste material. But these days more
companies are realizing trash has value. Julie Grant reports
instead of spending big bucks to dump their waste in a
landfill, these companies are making money from it:

Transcript

When you’re in the business of making things, you can wind
up with a lot of waste material. But these days more
companies are realizing trash has value. Julie Grant reports
instead of spending big bucks to dump their waste in a
landfill, these companies are making money from it:

Jeff Baldassari’s company makes sleek, upscale office
furniture.

“I would have never guessed ten years ago I’d
be the guy telling you this story right now.”

Baldassari is the CEO of The Taylor Companies.

A few years ago he started planning for a new factory. The
site where they wanted to build it was an old brownfield.

That’s a site that had been contaminated by a past
manufacturer.

Baldassari says they got grant money to clean up the land,
and it got them thinking about the environment – really for the
first time.

“‘Okay we cleaned up this brownfield – but
let’s not stop there. What else can we do for
the environment, what else can we do for our
bottom line to pay for this new facility, to
get it to pay for itself?’”

They started looking at their waste.

(sound of a factory)

On the factory floor, a worker is tracing the shape of a chair
leg onto a piece of wood. After it’s cut, the scrap wood is
tossed into a large box.

“Trees don’t grow in the shape of furniture
parts. So there is a lot of waste. Ultimately,
40% of each board ends up as scrap when it’s
all said and done – 30% to 40% will end up as
scrap.”

Baldassari says they used to pay to send all that scrap wood
to the landfill – along with huge dumpsters full of sawdust.
That cost the company.

But his team started making some calls. They found horse
farms that wanted sawdust for bedding. They found
companies that wanted wood chips for mulch.

Instead paying to have dumpsters of waste hauled away,
they found markets for the waste material.

It was the same deal with leather coverings for the chairs
and sofas. One-fourth of the leather used to end up in the
scrap heap as trash. Now a hand-bag maker in Montreal
comes to pick it up for purses and wallets.

And Baldassari is pretty happy about it. These days he’s
sending only one-eighth of the waste to the landfill as before.
That saves the company $30,000 dollars a year.

For many companies, this is the future.

Joel Makower says smart corporate leaders are finding ways
to reach zero-waste. Makower is the executive editor of
greenbiz.com.

“We’re starting to see companies think in
terms of closed loop systems. Factories
where basically there may not be any
smokestacks, drain pipes, or dumpsters.
where every waste product is turned into
some kind of raw material for another
process.”

But a lot of these companies are not necessarily cutting
waste because it’s good for the earth. Like Jeff Baldassari,
these corporate leaders often start the process as a way to
save money.

These days Baldassari says he’s the kind businessman he
never guessed he’d be: one who’s always looking for ways
to eliminate waste:

“Once I got started, I literally became
addicted to it. But it was addicted, in the
sense again, it helped our bottom line.”

Baldassari wants it clear: he’s not a tree-hugger. But, at this
point, he’s actually having fun. He’s caught up in finding
ways to save money by eliminating waste.

For The Environment Report, I’m Julie Grant.

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Part 2: Tidal Power in the Atlantic

  • A team from Verdant Energy attempts to install a turbine. (Photo courtesy of Verdant Energy)

An emerging industry has begun to harness the motion of waves, tides, and currents.
On the East Coast, several companies are already testing various technologies to
capture this new form of renewable energy, often called tidal power. While tidal
power is still in its infancy, companies studying it say it could
eventually be more profitable and more environmentally-friendly
than other forms of renewable energy. Amy Quinton reports:

Transcript

An emerging industry has begun to harness the motion of waves, tides, and currents.
On the East Coast, several companies are already testing various technologies to
capture this new form of renewable energy, often called tidal power. While tidal
power is still in its infancy, companies studying it say it could
eventually be more profitable and more environmentally-friendly
than other forms of renewable energy. Amy Quinton reports:


(Pare:) “Coming in it hits this shore pretty heavy, going out it hits the
Newington shore pretty heavy, it is a dramatic roar. It really is.”


Jack Pare, a retired aerospace systems engineer, points to the water
under the Little Bay Bridge in Dover, New Hampshire. Here, tides
from the Great Bay move quickly through a narrow opening to the
Piscataqua River – at almost nine feet per second at its maximum.


Pare sits on a state commission that will study tidal power generation
here under the bridge:


“It’s just one of many things you have to do if you want to – quote – ‘save the
planet’ or otherwise cut down on our carbon emissions.”


Renewable energy experts say energy from tides, currents and
waves could double the hydropower output in the U.S., producing
20% of the nation’s electricity. Right now, only one company
is producing tidal power so far in the United States.


A little known start-up called Verdant Power has six underwater
turbines, resembling windmills, in the East River in New York. Founder
Trey Taylor says those turbines can generate power 18 hours a day:


“That power is then put directly into a supermarket and a parking
garage. Oh and by the way, in that parking garage in New York City there are
electric vehicles that plug into tidal power, which we think is pretty
cool.”


Taylor foresees a time when 300 of these underwater turbines will
power about 8,000 homes in New York. Verdant Power has also
spent more than two million dollars putting high-tech equipment in
the water to test how fish would react to the slow moving turbines:


“All we’re seeing so far, and this is all recorded, is what we were told by fish biologists who we went to who did some modeling, is that fish would swim through them because they’re moving so slowly or that fish will swim around them. And what we’re seeing is, fish are swimming around them because there’s a lot of separation between the turbines.”


But Jack Pare points out the turbine technology that works well in
New York’s East River might not be appropriate for the Piscataqua:


“We have deep water shipping, we have harbor seals, we have stripers
and we have lobster, none of which are present on that other site. And so there’s
a little bit more to be careful of.”


But another company studying tidal power on the East Coast has
come up with a type of technology that may alleviate that problem.
Oceana Energy, which holds permits along the Piscataqua River, has
technology that looks like a large wheel, with an open center.
Project Manager Charles Cooper says that allows marine mammals
to swim through:


“The open center approach we think is both more environmentally
friendly and likely less costly and also likely to be able to be scaled to
different sizes and generate a lot for the amount of
hardware that has to be put together.”


But Cooper says each site is different, and Oceana remains open to
using other companies’ technology. He says tides in the Piscataqua
could theoretically produce about 100 megawatts of power,
enough for about 100,000 homes:


“That’s a substantial amount of power but I think that’s not really the main
emphasis of this type of development, this is going to be something that can be looked at as supplemental to the real base load energy generation.”


Cooper says while east coast tides have less strength than those on
the west coast, they come with more regularity and typically
surround heavily populated areas.


Verdant Power officials believe the renewable energy will eventually
be profitable – an early analysis shows tidal power costing Verdant
seven to eight cents per kilowatt hour.


Those energy costs are slightly higher than natural gas and fuel oil.
And so far, Verdant has produced that without government
subsidies.


For the Environment Report, I’m Amy Quinton.

Related Links

Study Identifies Epicenters of Extinction

Extinction is a natural process. But scientists point out that humans have sped that process up. A new study maps out the places on Earth where species are in the greatest danger of going extinct. The Great Lakes Radio Consortium’s Rebecca Williams reports:

Transcript

Extinction is a natural process, but scientists point out that humans have
sped that process up. A new study maps out the places on earth where
species are in the greatest danger of going extinct. The Great Lakes Radio
Consortium’s Rebecca Williams reports:


Conservation biologists are most concerned about endangered animals and
plants that are confined to just one location on earth, such as one
mountaintop, one lake, or one farm.


A new study finds there are close to 800 endangered species worldwide that
are found in single remaining sites.


Taylor Ricketts is the lead author of the study published in the
Proceedings of the National Academy of Sciences. He says historically, most
extinctions have been on islands, but the species at risk now are found more
often on the mainlands.


“And I think that’s because our footprint on the mainlands has just grown,
and our habitat conversion of a lot of these places has intensified so much
that even the not particularly susceptible species are beginning to be
threatened with extinction.”


Ricketts says two thirds of these isolated sites don’t have full legal
protection. He points out it’s hard to protect species that are on land
with competing uses, such as agriculture, timber harvest or houses.


For the GLRC, I’m Rebecca Williams.

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Ten Threats: Expanding the Seaway

  • A freighter leaving the Duluth harbor in Minnesota. (Photo courtesy of EPA)

One of the Ten Threats to the Great Lakes identified by many of the experts we surveyed
is dredging channels deeper and wider for larger ocean-going ships. In the 1950s, engineers
carved a shipping channel from the Atlantic Ocean to the Great Lakes via the St. Lawrence
River. The St. Lawrence Seaway was to make ports in cities such as Chicago and Duluth main
players in global commerce. Today, the Seaway operates at less than half its capacity.
That’s because only five percent of the world’s cargo fleet can fit through its locks and
channels. For decades, the shipping industry has wanted to make them bigger. David
Sommerstein reports:

Transcript

We’re continuing our series Ten Threats to the Great Lakes with a look at the idea of
letting bigger ships into the lakes. Lester Graham is our guide through the series.


One of the Ten Threats to the Great Lakes identified by many of the experts we surveyed
is dredging channels deeper and wider for larger ocean-going ships. In the 1950s, engineers
carved a shipping channel from the Atlantic Ocean to the Great Lakes via the St. Lawrence
River. The St. Lawrence Seaway was to make ports in cities such as Chicago and Duluth main
players in global commerce. Today, the Seaway operates at less than half its capacity.
That’s because only five percent of the world’s cargo fleet can fit through its locks and
channels. For decades, the shipping industry has wanted to make them bigger. David
Sommerstein reports:


(Sound of rumbling noise of front-loaders)


The port of Ogdensburg sits on the St. Lawrence River in northern New York State.
When the Seaway was built, local residents were promised an economic boom. Today
what Ogdensburg mostly gets is road salt.


(Sound of crashing cargo)


Road salt and a white mineral called Wallastonite – the Dutch use it to make ceramic tile.
Front-loaders push around mountains of the stuff. In all, the port of Ogdensburg
welcomes six freighters a year and employs just six people.


Other Great Lakes ports are much bigger, but the story is similar. They handle low-value
bulk goods – grain, ore, coal – plus higher value steel. But few sexy electronic goods
from Japan come through the Seaway, or the gijillion of knick-knacks from China or
South Korea.


James Oberstar is a Congressman from Duluth. He says there’s a reason why. A
dastardly coincidence doomed the Seaway.


“Just as the Seaway was under construction, Malcolm McLean, a shipping genius, hit on
the idea of moving goods in containers.”


Containers that fit right on trains and trucks. The problem was the ships that carry those
containers were already too big for the Seaway’s locks and channels.


“That idea of container shipping gave a huge boost of energy to the East Coast, Gulf
Coast, and West Coast ports, and to the railroads.”


Leaving Great Lakes ports behind ever since the regional shipping industry has wanted to
make the Seaway bigger.


The latest effort came in 2002, when the U.S. Army Corps of Engineers studied the
economic benefits of expansion. The study said squeezing container ships through the
Seaway would bring a billion and a half dollars a year to ports like Chicago, Toledo, and
Duluth. But if you build it, would they come?


“Highly doubtful that container ships would come in. Highly doubtful.”


John Taylor is a transportation expert at Grand Valley State University in Michigan.
He’s studied Seaway traffic patterns extensively. He says there would have to be “a sea
change” in global commerce.


“Rail is too competitive, too strong moving containers from the coast in and out say from
Montreal and Halifax and into Chicago and Detroit and so on, too cost-effective for it to
make sense for a ship to bring those same containers all the way to Chicago.”


The expansion study sparked a flurry of opposition across the Great Lakes. It failed to
mention the cost of replumbing the Seaway — an estimated 10 to 15 billion dollars. It
didn’t factor in invasive species that show up in foreign ships’ ballasts. Invasives already
cost the economy 5 billion dollars a year, and environmentalists said it glossed over the
ecological devastation of dredging and blasting a deeper channel.


Even the shipping industry has begun to distance itself from expansion. Steve Fisher
directs the American Great Lakes Ports Association.


“There was quite a bit of opposition expressed through the region, and in light of that
opposition we took stock of just how much and how strongly we felt on the issue and
quite frankly there just wasn’t a strong enough interest.”


Most experts now believe expansion won’t happen for at least another generation.
Environmentalists and other critics hope it won’t happen at all.


So instead, the Seaway is changing its tactics. Richard Corfe runs Canada’s side of the
waterway. He says the vast majority of Seaway traffic is actually between Great Lakes
ports, not overseas. So, the Seaway’s focus now is to lure more North American shippers
to use the locks and channels.


“Our efforts have to be towards maximizing the use of what we have now for the benefit
of both countries, the economic, environmental, and social benefit.”


Today, trucks and trains haul most goods from coastal ports to Great Lakes cities.
Shippers want to steal some of that cargo, take it off the roads and rails, and put it on
seaway ships headed for Great Lakes ports.


For the GLRC, I’m David Sommerstein.

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