The Environmental Protection Agency last year set new emissions standards for diesel truck engines. Most of those engines are manufactured in the Midwest by Indiana-based Cummins, Michigan-based Detroit Diesel, Pennsylvania-based Mack Truck, and Illinois-based Caterpillar. One of those companies is trying a different approach to meet the new standards. The Great Lakes Radio Consortium’s Jonathan Ahl reports:
Transcript
The Environmental Protection Agency last year set new emissions
standards for diesel truck engines. Most of those engines are
manufactured in the Midwest by Indiana-based Cummins,
Michigan-based Detroit Diesel, Pennsylvania-based Mack Truck,
and Illinois-based Caterpillar. One of those companies is
trying a different approach to meet the new standards. The
Great Lakes Radio Consortium’s Jonathan Ahl reports:
A truck engine the size of a
small couch is up on blocks at the
testing center of Caterpillar’s engine
research division just
outside of Peoria, Illinois. When it starts up,
you can feel
the vibrations.
(ambient sound, engine)
While this engine for a typical 18-wheeler is
large and loud,
the engineers who designed it say what makes it
different is
very small. Tana Utley is an engineering
director for
Caterpillar.
“We actually talk about the amount of fuel
that an injector
injects in terms of cubic milliliters. We measure the
time in
milliseconds. And even the degree of accuracy that is required to
measure what we are doing is not unlike what you’d find if
were to go to the space program and look at some of the things
they do for NASA.”
Caterpillar is trying a different approach to reduce
pollution from the engines on vehicles like school busses, dump trucks,
and 18-wheelers. Other engine makers are using a process
called
cooled exhaust gas recirculation. That essentially
means
cooling off the exhaust from the engine that
includes
pollutants, and running it back through the engine
instead of
releasing it into the air. Cooling the exhaust makes it
easier for
filters to pick up pollutants, and reduces the amount of
outside
air required to run the engine. But Caterpillar says it has a
better system. They call it ACERT, or Advanced
Combustion
Emissions Reduction Technology. ACERT doesn’t bank
on one thing
to clean up engine emissions like its competitors.
Tana Utley
says it is a combination of dozens of improvements to
the way a
large diesel engine works. She says one
example is a second
turbine placed at the end of the
engine.
“When we put a series turbo on, what we
do is we take the
exhaust energy that would normally be wasted and go out to the
environment at that temperature, the
second turbine takes that
temperature and turns it into useful work. That useful
work is used to add energy to the intake air, which helps us to
reduce the
fuel consumption. It also provides plenty of cool, clean air to
the engine to give us clean combustion.”
Utley says improvements to the engines air intakes,
fuel
injection systems, and the electronics
that run the engine all
combine to make for cleaner exhaust. John Campbell is
Caterpillar’s director of On-Highway Engine Products. He says
the ACERT engine follow Cat’s mission of taking a comprehensive
approach to solving problems.
“Who invented ACERT? The answer is Caterpillar invented ACERT.
Because it took a series of people with all kinds of
different
backgrounds, working together, and if you will,
playing off of
each other. And ACERT development
was a true teamwork effort
among a broad-based skill of people to make it occur and
actually bring it to production.”
Campbell says because ACERT does not rely on one piece of
equipment or technology to comply with new standards, Cat
will
have an easier time of meeting the next round
of emission
standards in 2007. But not everyone
shares Caterpillar’s
confidence that ACERT will be the clear
leader in the engine
market. Mike Osenga is the publisher of
Diesel Progress, an engine trade magazine. He says Caterpillar’s
unique approach to the engine market goes beyond the technology.
“The interesting thing that Caterpillar did with
ACERT is they
said, not only does it, in their opinion, change
the game
technically, but they also intended to charge more for ACERT
equipped engines. Especially the truck engine
market is hugely
price competitive. So Caterpillar has said
they’re coming in
with a new technology and they intend to get more
money for it.
That is typically not a path taken in moving a technology
into to a market.”
Osenga says it is impossible to predict which technology will
prevail, or which engine manufacturer will have an easier time
meeting future emissions standards. He says the biggest
question mark is durability. Osenga says none of the engines
currently on the market have been tested for the hundreds of
thousands of miles trucking companies demand from their engines.
For the Great Lakes Radio Consortium, I’m Jonathan Ahl.