Road Salt Damage

  • Overuse of salt can cause damage to concrete, steel and the environment. (Photo by Lester Graham)

Each year about 118,000 people are hurt and 1,300 people are killed on
the roads during snowy and icy conditions. So, snowplows hit the
roads, scraping snow and ice off the surface… and spreading
incredible amounts of salt on highways, streets and roads to help keep
them clear. Lester Graham reports there’s some concern about the long-
term effects of all that salt:

Transcript

Each year about 118,000 people are hurt and 1,300 people are killed on
the roads during snowy and icy conditions. So, snowplows hit the
roads, scraping snow and ice off the surface… and spreading
incredible amounts of salt on highways, streets and roads to help keep
them clear. Lester Graham reports there’s some concern about the long-
term effects of all that salt:


This dump truck is getting ready for a load of salt for a coming
winter storm. Salt helps make icy roads safer. It helps prevent
people from slipping and falling on sidewalks. And… it’s pretty
cheap. But there are problems with salt. Salt pollutes and salt
corrodes.


Mark Cornwell has spent a good deal of his career trying to convince
highway crews that there are better ways to keep things safe and reduce
how much salt is dumped on roads and sidewalks:


“Salt basically damages just about everything it comes in contact
with. Salt moves through concrete and attacks structural steel,
bridges, roads, parking structures; it eats the mortar out of bricks
and foundations. It damages limestone, you know, just on and on and
on.”


So, even though salt is cheap, the damage it does costs a lot. It’s a
hidden cost that’s seldom calculated. Imagine the cost of having to
replace a bridge five years early because the structure is weakened by
salt. And then there are your direct costs: trying to keep salt
washed off your vehicle, and still seeing rust attack your car.


Cornwell says there are some cities and road commissioners working to
reduce the amount of salt spread on the roads. But in most places, the
political pressure to get the salt trucks out early, and laying it on
thick to keep drivers happy, outweighs any concerns about trying to
reduce the salt:


“I’m sure the public expects full attention to snow and ice. And they
have absolutely no understanding, however, of what it costs to provide
that.”


Nobody thought a lot about the damage salt was causing until the last
couple of decades. In a few places, the people responsible for keeping
the roads and walkways safe have been trying to reduce the amount of
salt they use and still keep public safety tops on the list of
concerns:


“So, this is our shops. The brine-maker is right here.”


Marvin Petway is showing me some of the tools in his arsenal to reduce
how much salt is used and still keep things safe. He works at the
University of Michigan, where there’s a goal to cut the amount of salt
used in winter in half. What they’ve learned is using innovative ways
of putting down salt can actually help melt snow and ice faster. One
way is to mix it with water to get the chemicals in salt working
a little more quickly:


“Why use 5 pounds of rock salt when you can use 2 gallons of liquid
salt? We’re able to get better coverage, quicker, better cost, and
we’re putting the material that is effective in reducing ice build-up
directly to the area where we don’t want ice located.”


The crews trying to reduce salt use computer assisted spreaders to
measure out only the salt needed, they mix in less corrosive chemicals
that make salt brine more effective, and even just wetting the salt in
dump trucks with chemicals all help to melt snow and ice faster and in
the end use a lot less salt.


Nothing is going to replace salt altogether, but those efforts can add
up to a lot less salt. That means less destruction of infrastructure.


But there are more reasons for reducing salt than the damage to
roadways and parking decks. Salt also damages the environment:


Mark Cornwell first noticed the effects of salt because he was a
horticulturalist. He’d work all spring, summer and fall planting
shrubs, make the grass green, tending beds of flowers. Then the winter
would come:


“Unfortunately what we were doing in six months of winter was
undoing everything we did in the other six months of the year.
If you’re going to get ahead, you’ve got to solve the problem
and in my mind, that was misuse of salt.”


Use too much salt and it kills plants. And it turns out the cost of
using all that cheap salt could be even greater than anyone guessed.
For decades, it’s been assumed that rain washed away most of the salt, but
studies in Ontario find that a lot of the salt doesn’t get washed
away.


Instead, a good deal of it is percolating down into shallow aquifers.
Researchers predict that in the future we’ll start find salt is getting
into the groundwater that supplies many of the wells where we get our
drinking water.


For the Environment Report, this is Lester Graham.

Related Links

Exploring a Great Lakes Salt Mine

  • Salt is an essential resource for all people, especially those who live in areas where the roads get icy. (Photo by Lucian Binder)

Ever wonder where road departments get the mountains of salt they use each winter? Here in the Midwest, the answer can be found deep under Lake Erie. The Great Lakes Radio Consortium’s Ann Murray has the
story:

Transcript

Ever wonder where road departments get the mountains of salt
they use each winter? Here in the Midwest, the
answer can be found deep under Lake Erie. The Great Lakes Radio
Consortium’s Ann Murray has the story:


Orvosh: “Step right in there.”


Murray: “Ok, thanks.”


For Don Orvosh, an elevator ride nearly 2000 feet underground is just part of the daily grind.


(sound of clanking)


“It’s about a four and a half minute ride to the bottom. 1800… about 1800 feet.”


Orvosh supervises the Cleveland salt mine owned by Cargill Corporation. It’s one of only eleven active salt mines in the country. The mine lies beneath the northern edge of Cleveland and extends about four miles under Lake Erie.


Orvosh: “Most people in the city don’t even realize there’s a mine right here.”


Murray: “Are you all the way down?”


Orvosh: “We’re at the bottom right now. This is it.”


(sound of opening air-lock door)


A few feet from the elevator, Orvosh walks through a series of air-locked metal doors. They rotate to reveal a subterranean repair shop. Massive dump trucks and cranes are fixed here. The cavernous room is also the starting point for hundreds of miles of tunnels. These tunnels connect a honeycomb of old and active areas in the mine. Everyday, 150 workers travel this salt encrusted labyrinth by truck or tram.


“We’re going to get in this little buggy here now and in a couple minutes we’ll be under the lake.”


Lake Erie is a geological newcomer compared to the salt buried below it. This bed – extending from upper New York to Michigan – was formed 410 million years ago. That’s when an ancient sea retreated and left behind its brine. Oil drillers accidentally discovered the deposit in the 1860’s. As Orvosh drives north through the dark passageways, he says salt wasn’t extracted here until many years later.


“This shaft was sunk in the late fifties and the actual mining of salt occurred, started in the early sixties so it’s been here 40 plus years.”


In the last four decades, the mining process has stayed pretty much the same. Orvosh compares it to the room and pillar method used in underground coal extraction. He points up ahead to a brightly lit chamber. Machine generated light bounces off the room’s briny, white walls. Its 20 foot high ceiling is bolstered by pillars of salt the size of double-wide trailers.


Orvosh: “This is an active production section. This is where we are mining salt.”


Murray: “What’s happening here?”


Orvosh: “He’s drilling the face here.”


A miner sits atop a machine with a large needle nosed drill. It bores six holes into the seam. Later in the day, workers will load explosives in the holes and blow out big chunks of salt. Farther into the mine, the loose salt from last night’s blasting is being scooped up by front-end loaders and dumped into a crusher. All of the big chunks are broken into small pieces. Then the salt is loaded on conveyor belts and sent to the mine’s three-story-high underground mill. Salt is crushed, sized, screened and sent to the surface by elevator.


All told, the crews at the Cleveland mine produce two million tons of salt a year. A sizable chunk of the 15 million tons of salt used on icy US roads each winter. Demand for road salt has skyrocketed since it was introduced as a de-icer in the early 1950s. But Robert Springer, a 27- year veteran at this operation, says each mine fights for a market share.


Springer: “It is a competitive market. There’s another salt mine just in the Cleveland area, out there in Morton, Morton Salt.”


Murray: “We needed you today. The roads were really icy. Do you look forward to icy days to keep production up?”


Springer: “I guess you could say we look forward to bad weather. We enjoy the bad weather because we know there’s going to be salt used.”


(sound of radio and weather report)


Back on the surface, Bob Springer has gotten his wish… Cleveland has just been hit with a winter storm. At least a dozen trucks swing through the mine’s loading dock to pick up tons of salt. Later in the day, salt will be dumped onto barges and transported across the Great Lakes to places like Chicago and Toronto. This is high season for road salt. The crews here know that come March, they’ll start rousing salt from its ancient bed for the winter of 2006.


For the Great Lakes Radio Consortium, this is Ann Murray.

Related Links