Biofuels in Europe: Part 1

  • The National Renewable Energy Laboratory's cellulosic ethanol plant. (Photo courtesy of the National Renewable Energy Laboratory)

The US government is spending
millions of dollars to build bio-energy
plants. They’ll turn everything from
wood chips to algae into energy. But
these facilities are years behind what
they are already doing in Europe –
especially in Germany. In the first
part of our three-part series on biofuels
in Europe, Sadie Babits takes us to one
German plant that makes green energy
on a massive scale:

Transcript

The US government is spending
millions of dollars to build bio-energy
plants. They’ll turn everything from
wood chips to algae into energy. But
these facilities are years behind what
they are already doing in Europe –
especially in Germany. In the first
part of our three-part series on biofuels
in Europe, Sadie Babits takes us to one
German plant that makes green energy
on a massive scale:

We’re in Eastern Germany where crews work on what looks like brew vats.

(construction sound)

These monster tanks remind me of vats for brewing beer, except these vats will brew energy from fermenting rye, manure and bacteria.

“Basically, we’re standing here in front of the biogas and bio fertilizer production area. The big fermenter is for the biogas production.”

Oliver Lutke is our tour guide. He’s really a chemical engineer for Verbio. The company is one of Germany’s largest commercial producers of biofuels. Lutke’s been involved in turning this ethanol facility into a plant that makes ethanol and biogas. That’s methane.

“We convert everything into energy by using biological processes. This combination biogas and bioethanol production plant isn’t existing in the world.”

That’s what Verbio claims anyway. The company buys grain from some four-thousand farmers in the region. The grain gets turned into biogas and ethanol. Verbio then turns the minerals from making these biofuels into fertilizer.
That goes back to the farmers for their crops.

“We’re closing the loop to the farmer converting all the carbon to energy and the minerals going back to the farmers as fertilizer which is growing the plants used to extract the energy.”

Lutke says the company has the technology to make this industrial sized plant profitable. That baffles skeptics because it costs a lot to make green energy. You have to buy the grain. And the actual process of turning that grain into fuel can be really inefficient. By the time you’ve made one gallon of biofuel, that gallon of oil is cheaper.

Jan Liebetrau isn’t convinced Verbio has the answer. He researches bioenergy and its potential in Germany.

“If you put lots of energy into the system and you get bioethanol you’re putting more energy in than you get out.”

So making bio ethanol costs energy, which defeats the whole purpose of producing it in the first place. Lutke doesn’t see it that way. He says Verbio has the technology to make biofuels without losing energy. And because the company’s process is more efficient, Lutke says they’ve cut down on greenhouse gas emissions.

“We emit 200,000 tons and the plants we are using will eat off 180,000 tons and that’s a closed cycle.”

It’s not perfect, but there’s less greenhouse gas being released than, say, from an oil refinery. Lutke is convinced bio energy will play a big role in cutting greenhouse gas emissions.

Germany, and Europe for that matter, have become leaders on this. Germany wants to be the first industrialized nation to be powered entirely by renewable energy – a goal Germany could reach by 2050, well ahead of the U.S.

For The Environment Report, I’m Sadie Babits.

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Using Grass for Electricity

  • John Caveny operates a farm in central Illinois. He was one of the state's first cultivators of miscanthus gigantus, a type of grass that can be burned for heat or electicity generation. Caveny predicts biomass will start small but if properly managed and marketed, could become utility scale. (Photo by Shawn Allee)

Energy experts are thinking through
how to replace coal that’s burned
in American power stations. One
alternative is to burn plants,
because they can produce fewer
greenhouse gas emissions. This
is called biomass power. In the
Midwest, there’s talk of growing
millions of acres of grass for biomass.
Shawn Allee looks at whether
the region’s up to the challenge:

Transcript

Energy experts are thinking through
how to replace coal that’s burned
in American power stations. One
alternative is to burn plants,
because they can produce fewer
greenhouse gas emissions. This
is called biomass power. In the
Midwest, there’s talk of growing
millions of acres of grass for biomass.
Shawn Allee looks at whether
the region’s up to the challenge:

One Midwest farmer who grows biomass crops is John Caveny of Illinois. Caveny shows me some gigantic grass called miscanthus.

Caveny: ”You can get an idea of how big it is. It’d be eleven or twelve feet tall right now. and it’s still not done growing.”

Allee: ”It’s pretty sturdy stuff.”

(rustle)

Caveny: ”That’s the thing about it.”

(rustle)

Caveny says you can burn miscanthus and other energy grasses to make electricity. The idea’s to replace coal, which spews carbon dioxide, a greenhouse gas.

”Unlike wind energy or solar that just dispalce fossil carbon use, these plants here, displace fossil carbon use, but in addition they take CO2 out of the air and store it in the soils.”

Energy experts say that’s true, at least for a while. But they say to do much good, lots of utilities need to burn energy grasses. Caveny would love that, but there’s a problem.

Caveny: ”There’s this whole concept of the valley of death.”

Allee: ”I haven’t heard this term. Valley of death?”

Caveny: ”Valley of death is you’ve got a user here and a producer here and you gotta get ’em to match up.”

This valley is a gap between supply and demand for energy grass. It exists because utilities won’t invest in biomass electrical equipment until farmers prove they can grow enough grass. Caveny says farmers will start small.

”You might want to heat a shopping mall or a small strip mall or something like that.”

Caveny says those kinds of projects will make utilities confident in the grass market – and then they’d cross that valley of death. They’ll invest, they’ll buy energy grass and they’ll power suburbs and cities with biomass. That’s his prediction, though.

At a Midwestern farm expo, I find people who say this valley of death is too wide.

Bryan Reggie is showing off equipment that squishes energy grass into briquettes.

Reggie: ”It’s roughly the size of a golf ball, but a cylinder in shape.”

Allee: ”Like a hockey puck almost.”

Reggie: ”Yeah.”

Reggie makes biomass equipment for farmers who want cheap heat, and these grass hockey pucks work.

Allee: ”What, you burn these?”

Reggie: ”Yeah, you burn these in biomass boilers.”

Allee: ”You’d want to heat a farm house or something?”

Reggie: ”Yeah, maybe a green house or larger space.”

Reggie says energy grass could be great for farms, but big-city electric utilities will not cross that “financial valley of death” Caveny talked about. They’d need too much biomass.

”When you get bigger scale, you have to start trucking in all your fuel from long distance. Biomass transportation costs are high, so you want to transport as little as possible. That’s a good reason to keep it small and keep everything local.”

After Reggie’s equipment demonstration, I bump into Steve Flick. He’s with Show Me Energy, a Missouri co-op. Flick is a kind of biomass celebrity because he actually got a coal-fired power plant to test-burn his energy grass. That test worked, but so far no utility has volunteered to give up coal. Flick predicts groups of Midwestern farmers will build tiny power plants.

Flick: ”We think these models would be every fifty to sixty miles apart and the producers that owned those organizations would benefit.”

Allee: ”You wouldn’t necessarily be lighting up St. Louis or lighting up Chicago, right?”

Flick: ”Presently, we’re not trying to settle all the world’s problems, just our little piece of it right now.”

Flick says forget that financial valley of death idea – only energy pundits dream of powering a metropolis with biomass, at least while coal is so cheap.

He says biomass can power a good chunk of rural America, and for now that’s good enough.

For The Environment Report, I’m Shawn Allee.

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Small Supply of Green Fuel

  • The smaller supply of cellulosic ethanol might mean the country uses less efficient ethanol from corn, or keeps using more gasoline. (Photo courtesy of the National Renewable Energy Laboratory)

Cellulosic ethanol is supposed to
be a green fuel for cars – greener
than conventional ethanol made from
corn. The government wanted industry
to create loads of cellulosic ethanol
next year. Shawn Allee reports
industry might provide just a trickle:

Transcript

Cellulosic ethanol is supposed to
be a green fuel for cars – greener
than conventional ethanol made from
corn. The government wanted industry
to create loads of cellulosic ethanol
next year. Shawn Allee reports
industry might provide just a trickle:

The fuel industry’s supposed to create 100 million gallons of cellulosic-ethanol next
year. But industry leaders say they might create just 12 million gallons.

Wes Bolsen is with Coskata. His company can create ethanol from wood chips and even
household trash. Bolsen says companies like his found some investment money – but the
financial crisis created delays.

“We’re building refineries – 300, 400 million dollar assets and that’s a lot of money
to come together. We’re two years delayed, the whole industry. We can’t open them
in 2010. Facilities will start opening in 2012.”

The federal government might have to shift mandates for cellulosic ethanol into the
future.

That could mean the country uses less efficient ethanol from corn, or keeps using more
gasoline.

For The Environment Report, I’m Shawn Allee.

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Energy Bill to Include Boost for Biomass?

  • Biomass is catch-all term for technology that turns things like wood chips into energy or heat. (Photo by Susan Mittleman)

Congress could wrap up a huge energy bill by this fall.
It could include a minimum renewable energy standard for
utilities. That’d mean more wind and solar-generated power.
Shawn Allee reports biomass could get a boost, too:

Transcript

Congress could wrap up a huge energy bill by this fall.
It could include a minimum renewable energy standard for
utilities. That’d mean more wind and solar-generated power.
Shawn Allee reports biomass could get a boost, too:

Biomass is catch-all term for technology that turns grass, wood chips, or even algae into energy or heat.

It’s usually ignored in political discussions, but Vermont Senator Bernie Sanders brought it up in a recent hearing.

He says he was inspired by a power plant he saw at Middlebury College.

“I went to a plant they have on campus which is using wood chips replacing oil they are saving $700,000 a year and creating local jobs and cutting greenhouse gas emissions.”

Congress is considering what kind of plants and agricultural waste might qualify as “renewable biomass energy.”

Some energy analysts say some plants shouldn’t be included, since it could take too much energy collect and transport them.

For The Environment Report, I’m Shawn Allee.

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From the Trees to the Tank

  • Chuck Leavell plays keyboards for the Rolling Stones. But he also owns a plantation outside of Macon, Georgia, with 2500 acres of pine trees. (Photo by Susan Mittleman)

Finding alternative fuel sources in our country involves looking at what nature has to
offer. In the West, they’re harnessing wind and solar energy. In the Heartland, it’s sweet
crops like corn. Susan Mittleman reports, in the South, they’re looking to their forests to
make cleaner, greener fuels:

Transcript

Finding alternative fuel sources in our country involves looking at what nature has to
offer. In the West, they’re harnessing wind and solar energy. In the Heartland, it’s sweet
crops like corn. Susan Mittleman reports, in the South, they’re looking to their forests to
make cleaner, greener fuels:

Chuck Leavell plays keyboards for the Rolling Stones. But when he’s not on the road, he
spends his time on his plantation outside of Macon, Georgia, tending to some 2500 acres
of pine trees.

“This is our tree farm here.”

From this tranquil refuge of nature and wildlife, he sees these trees as a possible way to
reduce our dependency on foreign oil.

“The fact that we have such wonderful resources, our forest, and that we are
looking for new markets, gives us a lot of hope to be able to use our trees to make
energy products, whether its electricity or gasification processes or any matter of
liquid fuels.”

Cutting down trees and turning them into fuels might not seem like the greenest thing to
do.

But people like Jill Stuckey, insist it is.

Stuckey heads Georgia’s Innovative Center for Energy, and says there’s no better source
for clean fuel here, than the state’s 24-million acres of forest land.

“We grow pine trees like Iowa grows corn. And it’s a renewable source of energy.”

Stuckey says trees grow faster and are more accessible in Georgia than any place else in
the country.

“It’s a good thing. Because trees sequester carbon. And we harvest these trees and
plant new trees, so we’re continuously replenishing our supply.”

She says an acre of pine trees can yield about seven tons of biomass per year.

Biomass is basically any living thing that grows and then can be harvested.
And that stuff can be used to make ethanol, electricity, and bio-diesel.

(sound of a factory)

At a small factory down in Albany Georgia, that’s what John Tharpe is making here.

Tharpe is semi- retired electrical engineer, and has designed a machine that converts
pine-tree chips into bio-diesel. The fuel can be burned to power and heat homes and
businesses.

“We’re using biomass. We make an oil and a char and then we are also looking now
at making electrical energy. You can use it in any commercial burner, such as
steam, boilers, those types of things.”

He’s already begun selling his biodiesel technology to people around the world.

So, Tharpe is making for electricity and heat. Other companies are making plans to use
trees to run our cars.

Range Fuels is building the ‘first-of-its kind’ bio-fuels plant in Soperton Georgia – which
will convert wood chips into green transportation fuels, things like ethanol and methanol.

Ron Barmore is the company’s project development director.
He says their facility is designed to produce upward of 100-million gallons of fuel a year.

“Our belief is that we’ll be able to compete with fossil fuels, with oil prices in the 70-
80 dollar a barrel range. We think long term that’s a viable place to be.”

And long-term sustainability is what tree farmers and environmentalists like Chuck
Leavell are looking for, not just for green energy, but for other reasons as well.

“These trees, in the period we plant them and their growing, they’re cleaning our
air, our water, providing home and shelter for wildlife, that helps everyone.”

More than 100 companies are looking at ways to use Georgia’s trees, in some form or
another, to produce greener, cleaner energy.

For The Environment Report, I’m Susan Mittleman.

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