Company Turns Waste Juice Into Energy

  • Millions of gallons of wastewater is produced by cleaning operations at the Welch's. Some of the sugar in the wastewater is being used to make electricity. (Photo by Lisa Ann Pinkerton)

Tiny single-celled organisms could become the giants of
energy production in the near future. Scientists are
using bacteria to convert waste into hydrogen energy.
Lisa Ann Pinkerton recently watched a vat of microbes
turning wastewater into electricity:

Transcript

Tiny single-celled organisms could become the giants of
energy production in the near future. Scientists are
using bacteria to convert waste into hydrogen energy.
Lisa Ann Pinkerton recently watched a vat of microbes
turning wastewater into electricity:


More than 17 million gallons of grape juice is sitting in what amounts to be a huge
refrigerator. It’s Welch’s grape juice ready to be bottled. About the size of a
gymnasium, the cooler’s covered with tile and the juice is stored in big
stainless steel tanks.


Paul Zorzie is the plant manager. He says they have to regularly clean the
tanks. And first they rinse them with water to clean out the remaining juice:


“Juice would be anywhere from 10 to 20 percent
sugar, so what goes down the drain might be .3.”


Since there’s still a little bit of grape juice and sugar in that wastewater, it can
still be used. Behind the plant, the faint smell of grape juice wafts from a
bubbling tank of wastewater. It looks kinda like a purple jacuzzi. In a nearby
shed, Gannon University Professor Rick Diz has built a pilot system to covert
the sugar in that grape juice wastewater into electricity. With the help of the
Ohio biotechnology firm NanoLogix, he’s coaxing millions of microorganisms
to consume the sugar and produce hydrogen:


“The sort of bacteria that produce hydrogen and
actually other bio fuels of one sort or another just
love sugar. Just like for people, sugar is the easiest
thing to digest for many organisms.”


Diz says if you keep introducing food that sugar from the watered-down grape
juice, the microbe population will double every 24-48 minutes. He’s trying to
keep the conditions just right to encourage hydrogen-producing microbes to
grow, while at the same time discouraging methane producing ones. They feed
on hydrogen, and it can be a careful balancing act.


When the microbes produce enough gas, the pressure trips a switch and the
hydrogen is pumped into a slender, high-pressure holding tank:


“And so far we’re been quite successful. We are in fact
producing hydrogen gas, we have used that gas to run an
engine that generated electricity for us on just a
demonstration purpose.”


You can imagine, there are all sorts of industries that create waste sugar
water, from fruit juices, and sodas to candy makers. So there’s lots of
potential to generate hydrogen and then electricity from residual sugar in
wastewater.


But, Diz says the Welch’s system is the only one in the US to successfully do
this outside a laboratory setting. The Welch’s plant in Erie, Pennsylvania
spends about one-and-a-half million dollars a year for electricity and
wastewater treatment each. It hopes a large-scale project that Diz will build
this spring can put a dent in those bills:


“Welch’s is certainly one of the first companies that we’ve hear of who’s expressed
interest in producing hydrogen from microorganisms.”


That’s Patrick Serfass at the National Hydrogen Association. He says
developing renewable ways to generate hydrogen is ideal for a greener energy
sector. But the methods have to be economically worth it:


“The trick is to make the leap from the laboratory to real world applications, and using the hydrogen to either produce
electricity or meet some other energy need.”


Serfass says if Welch’s makes good on it’s plans to built a large demonstration
bio reactor it’ll be a major step for renewable hydrogen and an example to the
rest of the nation’s over 200 beverage makers and bottlers.


For the Environment Report, I’m Lisa Ann Pinkerton.

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